4  Stress & Strain

4.1 Direct Stress and Strain

When a bar is subjected to an axial force \(F\) over cross-sectional area \(A\), the direct stress is:

\[\sigma = \frac{F}{A}\]

The resulting axial strain is the ratio of extension to original length:

\[\varepsilon = \frac{\delta L}{L}\]

4.2 Young’s Modulus (Modulus of Elasticity)

Within the elastic limit, stress and strain are proportional — Hooke’s Law:

\[E = \frac{\sigma}{\varepsilon}\]

This gives the deformation of a bar under axial load:

\[\delta L = \frac{FL}{AE}\]

4.3 Shear Stress and Shear Strain

Shear stress acts tangentially across a plane:

\[\tau = \frac{F}{A}\]

Shear strain \(\gamma\) is the angular deformation (in radians). The Modulus of Rigidity (shear modulus) relates them:

\[G = \frac{\tau}{\gamma}\]

4.4 Poisson’s Ratio

Axial loading causes lateral contraction (or expansion) as well as axial strain. Poisson’s ratio \(\nu\) relates the two:

\[\nu = -\frac{\varepsilon_{\text{lat}}}{\varepsilon_{\text{axial}}}\]

Typical values for metals: \(\nu \approx 0.25\)\(0.33\).

4.5 Volumetric Strain and Bulk Modulus

Under hydrostatic (equal all-round) stress, the volumetric strain is:

\[\varepsilon_v = \frac{\delta V}{V}\]

The Bulk Modulus \(K\) relates hydrostatic stress to volumetric strain:

\[K = \frac{\sigma}{\varepsilon_v}\]

4.6 Relationship Between Elastic Constants

The three elastic constants \(E\), \(G\), and \(K\) are not independent — they are linked through Poisson’s ratio:

\[E = 2G(1 + \nu)\]

\[E = 3K(1 - 2\nu)\]

4.7 Composite Bars

When two materials are bonded together (e.g. a steel rod inside a brass tube), two equations are needed:

Compatibility — both materials deform by the same amount:

\[\delta L_1 = \delta L_2 \quad \Rightarrow \quad \frac{\sigma_1}{E_1} = \frac{\sigma_2}{E_2}\]

Equilibrium — internal forces sum to the applied load:

\[\sigma_1 A_1 + \sigma_2 A_2 = F\]

Solving these simultaneously gives the stress in each material.

4.8 Thermal Stress

If a bar is prevented from expanding freely when heated, a compressive stress is induced:

\[\sigma = E \alpha \Delta T\]

where:

  • \(\alpha\) = coefficient of linear thermal expansion
  • \(\Delta T\) = temperature change

For a composite bar with mismatched expansion, the same compatibility and equilibrium approach applies.

4.9 Factor of Safety

The factor of safety relates the failure stress to the permissible working stress:

\[\text{FoS} = \frac{\text{failure stress}}{\text{allowable (working) stress}}\]

A higher FoS reflects greater uncertainty in loading or material properties.

4.10 Summary of Equations

Concept Equation
Direct stress \(\sigma = F/A\)
Direct strain \(\varepsilon = \delta L / L\)
Young’s modulus \(E = \sigma / \varepsilon\)
Axial deformation \(\delta L = FL/AE\)
Shear modulus \(G = \tau / \gamma\)
Poisson’s ratio \(\nu = -\varepsilon_{\text{lat}}/\varepsilon_{\text{axial}}\)
Bulk modulus \(K = \sigma / \varepsilon_v\)
Elastic constants \(E = 2G(1+\nu) = 3K(1-2\nu)\)
Thermal stress \(\sigma = E\alpha\Delta T\)

4.11 Summary

This chapter establishes the language of solid mechanics — stress, strain, and the elastic constants — that underpins all subsequent structural chapters. The key skill is setting up compatibility and equilibrium equations correctly for statically indeterminate problems such as composite bars and thermally loaded members.